Parts
Machining
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Corrective Machining Services

At Omni, we have a specialization in Corrective Machining, which refers to the process of modifying or reworking a part or component that was initially produced with defects, or out of tolerance by an outside supplier, perhaps even from overseas.

Corrective Machining involves making precise adjustments or corrections to the original machining to bring the part back into the required specifications. This type of machining is commonly used to fix dimensional inaccuracies, surface defects, or when the part does not meet required dimensional tolerances. In addition, when surface finishes are rougher than specified, or if blemishes or scratches are present, geometrical errors occurred, misalignments or out-of-spec shapes, such as incorrect angles, flatness, or roundness, even parts with mis-drilled holes, or warped and distorted parts, all these issues can often be fixed with Omni’s Corrective Machining process.

Reasons to Choose Omni for Corrective Machining

Precision and Accuracy

With state-of-the-art equipment and a highly skilled team, we ensure every part is machined within the specified tolerances. Our dedicated quality lab team utilizes advanced measuring devices and rigorous quality control processes to eliminate imperfections, guaranteeing that your parts precisely meet the original specifications every time.

Comprehensive Assessment

We conduct thorough inspections to understand the root cause of any deviations from the desired specifications. Our detailed assessment includes dimensional analysis, surface finish evaluation, and structural integrity checks. This allows us to develop a tailored corrective machining plan for each affected part.

Versatile Solutions

Whether you need minor corrections or significant reworking, our versatile machining capabilities can handle a wide range of materials and component types. From metal and plastic to complex alloys, we have the expertise to successfully refine your parts.

Cost-Effective

By correcting and refining parts that did not meet the required specifications, we help you avoid the costs associated with scrapping and remanufacturing. Our efficient processes and competitive pricing ensure you receive high-quality results without breaking the bank.

Our Corrective Machining Process

1. Initial Consultation

We start with a detailed consultation to understand your specific needs and the quality deficiencies with the parts. This includes reviewing any drawings, specifications, and previous machining reports.

2. Inspection and Analysis

Using advanced calibrated measurement tools and best practice techniques, we inspect the parts to identify all non-conforming areas. Our analysis helps us determine the best approach to correct the issues.

3. Machining and Refinement

Our skilled technicians perform precise corrective machining operations to address the identified problems. This may involve re-cutting, grinding, polishing, or other processes to achieve the desired specifications.

4. Quality Assurance

After machining, each part undergoes rigorous quality checks to ensure it meets the required specifications. We provide detailed reports on the corrective actions taken and the final measurements.